I'm trying to decide if changing a rear axle seal on a Dana 35 is out of my league or not. I originally thought that it was, but in the FSM it never mentions an inner seal (accessed via the diff).
Granted, I do recommend that you do so anyway from time to time (every other fluid change) as it will give you a chance to inspect your gears and catch any damage or unsual wear. Following "Schedule B" in the Jeep owner manual (heavy driving), I change my differential fluids every 15,000 miles. Jeep Differential Fluid Change Service Dana 30, Dana 35, Dana 44 & Chrysler 8.25 Changing the fluid in your Jeep's differentials is important part of routine maintenance. New gear oil will insure your differentials will be properly lubricated but taking the time to pop open the cover will also gives you a chance to inspect the gears within it ... Incorrect fluid viscosity Change filters. Check system fluid viscosity, change if necessary. Fill the reservoir to proper level. Faulty fluid cooling system Clean the cooler and/or strainer. Replace the cooler control valve. Repair or replace the cooler. Pick up the required lube and a bottle of friction modifier, jack the jeep up on jackstands under the frame. Put oil catch basin under rear, loosen and remove all the bolts EXCEPT a top one, leave that one about half way in. Gently pry the cover off, once you get the bottom loose let it drain.
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reviewed and approved on an individual basis by the Dana CVP Application Engineering Department. This review requirement also applies to the approval of drive axles with available options. Drive Warranties Dana CVP's warranties for drive axles are set out in the Roadranger Warranty Guide (TCWY0900). Applica-